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Agricultural Technology Research Program (ATRP)

Food Processing Advisory Council (FoodPAC)

 

CURRENT PUBLICATIONS

PoultryTech (ATRP) - Automation Issue, Spring 2008

ATRP 2007 Annual Report - PDF 17.9Mb

The Food Chain (FoodPAC) - Spring 2008

FoodPAC 2007 Annual Report - PDF 2.6Mb

UPCOMING EVENTS

Poultry World
October 3 - 12, 2008
Georgia National Fairgrounds, Perry, GA

International Poultry Exposition
January 28 - 30, 2009
Georgia World Congress Center, Alanta, GA

SPECIAL INTEREST

Georgia Tech's New Food Processing Technology Building

Georgia Tech's New Food Processing Technology Building

Georgia Tech's state-of-the-art Food Processing Technology Building – more than 36,000 square feet of laboratory and office space dedicated to the development of new and emerging technologies for the food processing industry.

Building Brochure Online or PDF 6.1 Mb

Directions to the building : Word document

Developing a Washable Robot for Poultry Processing

Georgia Tech Research Horizons Magazine

Even a hard-working robot needs a good bath at the end of the day. That was the issue facing researchers at the Georgia Tech Research Institute (GTRI) as they delved into one of the big challenges in food-processing automation.

Robots have begun to be deployed in many areas of food production, but their use for handling fresh meat has been hampered because such machines would also have to withstand cleaning with high-pressure water spray and corrosive sanitizing chemicals.

At GTRI’s Food Processing Technology Division, research engineer Jonathan Holmes led a project to develop a robot that would pack fresh meat into trays, but with a design and construction able to withstand the harsh conditions created by routine washing in a way more consistent with how other equipment is cleaned.

 

Taking Aim at Preventing Worker Injuries

Georgia Tech Research Horizons Magazine

New technology is positioning an old injury-prevention program at the cutting edge of the poultry industry.

Nearly 10 years ago, scientists from the Georgia Tech Research Institute (GTRI) collaborated with Georgia Tech’s School of Applied Physiology to create the Ergonomic Work Assessment System (EWAS) to track the positioning and arm movements of workers as they deboned poultry. The idea was to identify and then avoid the factors leading to repetitive-stress injuries.

The improved EWAS, developed in cooperation with the poultry industry, provides a more accurate and detailed assessment by taking advantage of technology that wasn’t available in the ‘90s – namely position-tracking technology typically used to create computer animation.

 

Pavement Marking: Automated System Installs Pavement Markers, Improving Safety For Road Crews and Drivers

Georgia Tech Research News

Manual RPM placement is not only risky for personnel, but it is also expensive and time-consuming. A typical RPM placement operation includes four vehicles and a six-person crew. All the vehicles must stop at each marker location, so there is tremendous wear on the equipment and increased fuel use.

The Georgia Department of Transportation (GDOT) believed there was a better way to do it and funded the Georgia Tech Research Institute (GTRI) to develop a first-of-its-kind system capable of automatically placing RPMs along the lane stripes while in motion.

 

A Pandemic Upon Us: Researchers battle avian flu threats to poultry industry and humans

A Pandemic Upon Us: Researchers battle avian flu threats to poultry industry and humans

Georgia Tech Research News

Determining the feasibility of using an optical waveguide sensor to find the avian influenza on poultry farms before it spreads.

 

Preventing Fowl-Ups: Computer Vision System Detects Foreign Objects in Processed Poultry and Other Food Products

Preventing Fowl-Ups: Computer Vision System Detects Foreign Objects in Processed Poultry and Other Food Products

Georgia Tech Research News

Researchers are building a computer-vision system that identifies plastic and other unwanted elements in finished food products.

 

Missing Link: Augmented Reality Technology May Bridge Communication Gap in Poultry Processing Plants

Missing Link: Augmented Reality Technology May Bridge Communication Gap in Poultry Processing Plants

Georgia Tech Research News

Two augmented reality systems improve communication between an automated poultry inspection system and workers who trim birds on the processing line.


–– BREAKING NEWS ––

Bettcher Industries Donates $125,000 to GTRI’s Food Processing Technology Building Expansion

ATLANTA—Bettcher Industries, Inc., an innovative world leader in the design and manufacture of food processing equipment and cutting tools, has made a donation of $125,000 toward the construction of Phase II of the Georgia Tech Research Institute’s Food Processing Technology Building.

Bettcher Industries, an Ohio-based corporation, is also the parent company of Gainco, Inc., a Gainesville, Ga., manufacturer of weighing, sizing, sorting and distribution equipment for meat and poultry processing plants. Bettcher Industries is the first company to donate to the $3 million fund-raising campaign that will add 10,000 square feet of laboratory and office space devoted to human factors, food safety and bioprocessing research.

Bettcher and Gainco officials were recognized at a luncheon on Tuesday, May 13, at the facility, which is located on Georgia Tech’s campus in Atlanta.

Read the full story here >

 

Food Processing Technology Division Receives Award for Publication Excellence

The Food Processing Technology Division's Agricultural Technology Research Program received a 2008 APEX Award of Excellence in the Newsletters-Print category for its PoultryTech Summer 2007 Environmental issue. Sponsored by Communication Concepts, Inc., the APEX Awards for Publication Excellence is an annual international competition that recognizes excellence in publications work by professional communicators in categories ranging from newsletters and magazines to annual reports, brochures, and web sites. APEX awards are based on excellence in graphic design, editorial content, and the ability to achieve overall communications excellence.

Congratulations to Angela Colar, Editor-in-Chief; Steven Thomas, Graphic Designer/Photographer; Lucy Johnson, Proofreader; and Craig Wyvill, Editorial Advisor.

ATRP RESEARCH NEWS

Innovative Computer Vision System Provides Portion and Process Control for Further Processed Product Lines

Researchers with Georgia Tech’s Food Processing Technology Division, with funding from Georgia’s Traditional Industries Program for Food Processing, have developed an innovative computer vision system for on-line screening of individual meat and poultry portions for both volume and visual quality.

“The requirements being placed on chicken and beef producers to meet the needs of their customers in the further processed and case-ready products areas are challenging to say the least,” comments Wayne Daley, associate division chief of FPTD and project director. “As industry continues to produce more of this product mix, systems such as ours will serve to enhance plant efficiencies and reduce costs.”

 

Automated Missed Bone Screening System to Aid in Quality Control

Further processed products are the mainstay of the poultry industry, with the key player usually being deboned fillets. However, missed bones, particularly the clavicle and fan, in these fillets continue to be of concern to processors. Current screening techniques are labor-intensive and can be expensive, not to mention, they are not as accurate as desired.

Georgia Tech researchers are developing a new approach for automatic screening of bone on the cone line providing an opportunity not only to assist in finding missed bones but also providing real-time monitoring of product yield.

 

Intelligent Transfer System Seeks to Automate Post-Chiller Rehang

Researchers are developing a sensor-guided, automated transfer system for moving carcasses from an immersion chiller to a shackle line for second and further processing. Currently performed by four to eight plant workers per line, the task is labor-intensive. Automating the process will not only move workers away from a mundane task but save the poultry industry millions of dollars in related labor costs.

The system Georgia Tech researchers are developing, however, takes a slightly different approach to automation.

 

3D Computer Vision Technology Promises to Revolutionize Process Control

By John Stewart, senior research engineer in Georgia Tech’s Food Processing Technology Division

As the poultry industry continues to expand its line of value-added product offerings, tracking and controlling processes to address ever changing size variability is becoming more and more important. Minimizing trim in portion cutting operations, optimizing thermal loads in cooking and freezing operations, and ensuring shape and quality specifications are met on each order are demands that call for increasingly sophisticated screening tools. One of those tools is 3D vision technology.

 

New Approach Offers Opportunity for More Efficient Waste Heat Recovery from Refrigeration Systems

By Randy Wynn, Industrial Sales Manager - Alabama Power

Energy costs seem to be on an endless rise. They are beginning to represent a significant portion of the cost of production for the poultry processor. The typical poultry facility purchases some form of petroleum product to heat water for use in processing poultry. Then in the same process the facility purchases electricity to remove heat from the poultry being processed. The heat removed from the poultry is typically discharged to the environment. The processor spends money to buy heat and then spends money to reject heat to the environment. As a result of utility cost increases, processors can no longer afford to continue this vicious circle and remain competitive.

The Food Processing Technology Division (FPTD) is a division of the Georgia Tech Research Institute at the Georgia Institute of Technology.

All inquiries for project information should be made to the appropriate personnel (project directors) or administrator. See the Directory of Personnel for the correct contact information. Comments pertaining to the website may be made to Steven Thomas.

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